About Harsco Rail

Stoneblowers

Rail Grinders

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Rail Grinding Operations

Harsco Rail is a $200m company operating exclusively within the railway infrastructure equipment and services market. Harsco Rail has sales, engineering, manufacturing and field service operations in 5 locations; 3 are in the USA, one is in Brisbane, Australia and one is in Nottingham, UK.

Our rail grinders are currently being operated not only in the US but in over 15 countries. Harsco Rail started contract grinding operations in 1980 and now has 4 Production Rail Grinders and 9 Switch & Crossing Rail Grinders in our contracting service fleet.

  • All Rail Grinders built by Harsco Rail in the past 10 years are still in service.
  • Rail Grinders have been designed to accommodate the varying operating and environmental conditions encountered throughout the world.
  • Engineering & Manufacturing staff currently on hand has been involved with our Rail Grinding programme for over 15 years.
  • Our Rail Grinding continuous improvement technology reflects expertise gained from the operations of our own Rail Grinding fleet.
  • Annually we grind approximately 10,000 pass miles with our Production/Mainline grinders and 12,000 switches and crossings with our S&C Grinders.

The C-model is the latest in the line of Harsco Rail's’ rail grinders designed to grind the top and sides of the running rails on both main line, crossings and switches. These grinders can reduce the cost and frequency of your track maintenance operations by performing preventive grinding of new rails to clear defects such as millscale, long waves, and weld profiles; eliminating track vibrations by removing corrugations or other defects on the running surface; or removing fatigued metal and reprofiling the rail for proper wheel to rail contact.

The C-model is modular and available in various combinations of eight and ten stones, including 8, 10, 16, 20, 24, 30 and 32 stone units. The machines are also available at any gauge between 1067mm (42 inch) and 1676mm (66 inch), as well as a variable gauge model. The C-model machines are self-contained units, which can be connected together to form a larger consist.

In any configuration, the entire machine can be controlled by a single operator. The machines are available with two axles per car or with two bogies per car depending on individual customer needs for axle loads and curve negotiation.

Safety and Extended rail Life

Major Features Include:

  • Harsco Rail’s Jupiter Control System
  • 100 kph (62 mph) travel speed
  • Integral dust collectors on each grinding car
  • Fully integrated on-board diagnostics simplify maintenance and minimize downtime
  • Multiple car configurations
  • Available adjustable gauge version
  • Towable in train formation
  • Ability to use foam for fire suppression

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